A Guide to Stretch Wrap

Stretch Wrap- A highly stretchable plastic film commonly made from Linear low-density polyethylene (LLDPE) that is wrapped around items. The elastic recovery keeps the items tightly bound.

Stretch Film is commonly used to wrap products on pallets and secure them to each other and the pallet. This often helps to reduce products loss, discourage load tampering, and reduce worker injury. We explain in further detail in our blog post What is stretch film used for. There are a variety of widths, thicknesses, and types of stretch film.

Below is a breakdown of the two most commonly used extrusion processes of stretch film. Extrusion is the manufacturing of stretch film and a variety of other flexible plastic products. Visit out blog for further details about the extrusion process.

Cast Stretch Wrap- Also called cast stretch wrap, is manufactured using a cast extrusion process. The Cast extrusion process is a continuous process by which a thermoplastic material is melted and extruded through a flat die onto a chill roll, where it is quenched and re-solidified. This process allows the Cast Stretch Film to have excellent clarity, require less force to stretch, increased tear resistance, unwind quietly from machines, and offer a superior cling. There are both machine grade and hand grade cast stretch film available.

Advantages of Cast Stretch Film- Generally less expensive than blown stretch film, due to reduced manufacturing costs. Increased clarity allows users to see wrapped products. Cast stretch wrap unwinds quietly compared to blown stretch wrap. Cast stretch film offers two sided cling that allows the wrap to stay securely wrapped.

Disadvantages of Cast Stretch Film- Does not offer the load/holding power blown stretch film offers. Cast stretch film has less memory and tear resistance than blown stretch film.

Blown Stretch Wrap- Also referred to as blown stretch wrap, is manufactured using the blown extrusion process. This Plastic melt is extruded through an annular slit die, usually vertically, to form a thin walled tube. Air is introduced via a hole in the center of the die to blow up the tube like a balloon. On top of the tube an air ring blows onto the film to cool it. This process allows blown film to be tougher and more resilient than cast film. The higher mechanical properties of blown film typically allow a greater load holding power.

Advantages of Blown Stretch Wrap- Offers higher load and stretch capacity. Blown stretch film is a higher quality of film. Blown stretch film has a higher degree of memory once stretched allowing loads to stay better secured. A higher tear resistance is an advantage when securing loads with sharp edges.

Disadvantages of Blown Stretch Wrap- Higher cost due to manufacturing process. Blown stretch wrap has poor clarity due to crystallization in the manufacturing process. Blown film is also noisy when unwound from rolls.

Disadvantages of Blown Stretch Wrap- Higher cost due to manufacturing process. Blown stretch wrap has poor clarity due to crystallization in the manufacturing process. Blown film is also noisy when unwound from rolls.